using Aurora; using Aurora.Api; using AuroraLaser; using AuroraLaser.Trumpf; using CoreUnit.Control.UserControl.Canvas; using CoreUnit.Scanner.UserControl.ScannerCanvas; using Hermes; using System; using System.Collections.Generic; using System.Linq; using System.Numerics; using System.Text; using System.Threading; using System.Threading.Tasks; using System.Windows.Controls.Primitives; using WeldingCommon; using WeldingCommon.Devices; using WeldingCommon.Sequences; using WeldingCommon.Settings; using static WeldingCommon.Devices.PLCController; namespace ILSOS_PrismaticScanner.Sequences { public class SeqWaitWeldOrChangePage { static readonly Logger Log = new Logger("SeqWaitWeldOrChangePage"); const string SEQ_ENTER = "[SeqWaitWeldOrChangePage] SEQ_ENTER"; const string SEQ_CHECK_WELD_OR_PAGE_CHANGE = "[SeqWaitWeldOrChangePage] Check Init Condition"; // Check Weld Request or Page Change Request const string SEQ_GET_PLC_PAGE_CHANGE_REQ_ON = "[SeqWaitWeldOrChangePage] Get PLC Page Change Request On"; // PLC Page Change Request ON const string SEQ_SET_PC_PAGE_CHANGE_ACK_ON = "[SeqWaitWeldOrChangePage] Set PC Page Change Ack On"; // PC Page Change Reqeust ACK ON const string SEQ_GET_PLC_PAGE_CHANGE_REQ_OFF = "[SeqWaitWeldOrChangePage] Get PLC Page Change Request Off"; // PLC Page Change Request OFF const string SEQ_SET_PC_PAGE_CHANGE_ACK_OFF = "[SeqWaitWeldOrChangePage] Set PC Page Change Ack Off"; // PC Page Change Reqeust OFF const string SEQ_GET_PLC_WELD_REQ_ON = "[SeqWaitWeldOrChangePage] Get PLC Weld Request On"; // PLC Weld Request ON const string SEQ_COMPLETE = "[SeqWaitWeldOrChangePage] SEQ_COMPLETE"; // 완료 private PLCController _PLC; // 레이저 상태 변화 private Laser _Laser; private ILaser _LaserDevice; private LaserTruFiber _LaserTruFiber; private LaserPowerCalParam _LaserPowerCalParam; private static DataModel Models { get; set; } private static List _UnpackDrawObject; private SeqWaitWeldOrChangePage_InitParam _InitParam; private SeqWaitWeldOrChangePage_OutParam _OutParam; private static short _PLCPageNo = 1; public SequenceBuilder Builder() { var sb = new SequenceBuilder(1000, true); ////var sb = new SequenceBuilder(1000, false); // With log sb.AddAction(SEQ_ENTER, Sequence_Enter); sb.AddDecision(SEQ_CHECK_WELD_OR_PAGE_CHANGE, CheckInitCondition); //분기 // Page Change Request sb.AddAction(SEQ_GET_PLC_PAGE_CHANGE_REQ_ON, GetPLCPageChangeRequestOn); sb.AddAction(SEQ_SET_PC_PAGE_CHANGE_ACK_ON, SetPCPageChangeRequestACKOn); sb.AddAction(SEQ_GET_PLC_PAGE_CHANGE_REQ_OFF, GetPLCPageChangeRequestOff); sb.AddAction(SEQ_SET_PC_PAGE_CHANGE_ACK_OFF, SetPCPageChangeRequestACKOff); // Weld Reqeust // Weld Request I/F는 없어도 됨. 왜냐하면, PLC에서 Busy 신호만 보기 때문임. sb.AddAction(SEQ_GET_PLC_WELD_REQ_ON, GetPLCWeldRequestOn); sb.AddAction(SEQ_COMPLETE, Complete); sb.Flows(sb.Init > sb[SEQ_ENTER] > sb[SEQ_CHECK_WELD_OR_PAGE_CHANGE] > sb[SEQ_GET_PLC_PAGE_CHANGE_REQ_ON] > sb[SEQ_SET_PC_PAGE_CHANGE_ACK_ON] > sb[SEQ_GET_PLC_PAGE_CHANGE_REQ_OFF] > sb[SEQ_SET_PC_PAGE_CHANGE_ACK_OFF] > sb[SEQ_CHECK_WELD_OR_PAGE_CHANGE]); sb.Flows(sb[SEQ_CHECK_WELD_OR_PAGE_CHANGE] > sb[SEQ_GET_PLC_WELD_REQ_ON] > sb[SEQ_COMPLETE] > sb.Final); sb.OnForceError(OnForceError); sb.OnStopped(OnStopped); //sb.Draw("SeqWaitWeldOrPageChange.pdf"); return sb; } private SequenceActionResult Sequence_Enter(SequenceContext context, string id, SequenceActionResult param) { Log.I("SeqWaitWledORPageChange Start"); InitDev(context); if (!CheckDeviceReady(context)) { Log.E("The devices are not active."); return null; } if (InitSequenceVariable(context) == false) { return null; } _InitParam = param.Param as SeqWaitWeldOrChangePage_InitParam; if (_InitParam.NeedPageNo) _PLCPageNo = _InitParam.CurrentPageNo; else _PLCPageNo = 1; // 레이저 Word 값을 위함 Models = _InitParam.Models; _Laser = context.GetLaser(); _Laser.GetLaserDevice(ref _LaserDevice); _LaserTruFiber = _LaserDevice as LaserTruFiber; _LaserPowerCalParam = context.GetSetting(CommonSettingIds.LaserPowerCalParam);//우선 AuroraRecipe로 상속받아서 함수 사용하도록 함 //laserPowerCalParam 초기화(CSV 파일 불러오기) _LaserPowerCalParam.Initialize(_LaserPowerCalParam.PowerCalibrationCenterBeamCSVFile, _LaserPowerCalParam.PowerCalibrationRingBeamCSVFile); return SequenceAction.Ok(); } private string CheckInitCondition(SequenceContext context, string id, ICollection branches, SequenceActionResult param) { var ret = context.RetryUntilSuccess(CheckRequest, int.MaxValue, interval: 10); // 최대 596시간동안 대기 if (ret == E2.TIMEOUT) { Log.E("대기 시간 초과로 시퀀스 정지"); return null; } else if (ret == E2.CANCELLED) { Log.E("시퀀스 정지 요청에 의한 CheckRequest 취소"); return null; } if (pageChangeRequestBit == true) // Page Change Request return SEQ_GET_PLC_PAGE_CHANGE_REQ_ON; else if (weldRequestBit == true) // Weld Request return SEQ_GET_PLC_WELD_REQ_ON; else { Log.E($"NULL ERROR IN Interface >> pageChangeRequestBit({pageChangeRequestBit} >> weldRequestBit{weldRequestBit}"); return null; } } private SequenceActionResult GetPLCPageChangeRequestOn(SequenceContext context, string id, SequenceActionResult param) { var res = context.RetryUntilSuccess(() => _PLC.ReadBit(eCommonBitInput.PLC_PAGE_CHANGE_REQ).data, _InitParam.TimeoutSec * 1000, interval: 10); if(res == E2.TIMEOUT) { Log.FuncE("Get PLC Page Change Request On Timeout !"); return null; } Log.W(string.Format("PLC Page Change Request On")); return SequenceAction.Ok(); } private SequenceActionResult SetPCPageChangeRequestACKOn(SequenceContext context, string id, SequenceActionResult param) { if (_InitParam.NeedPageNo) { Thread.Sleep(100); _PLCPageNo = _PLC.ReadWord(eCommonWordInput.PLC_PAGE_NO).data; _PLC.WriteWord(eCommonWordOutput.PC_PAGE_NO, (short)_PLCPageNo); Log.D($"When PageChangeReq is ON;{_PLCPageNo}"); #region Tact Time 절감을 위한 페이지 체인지 인터페이스 중 Program No 변경 // Unpack 관련 함수 _UnpackDrawObject?.Clear(); _UnpackDrawObject = new List(); if (Models.Layers.Count() > _PLCPageNo - 1) UnpackRecipes(Models.Layers[_PLCPageNo - 1].Objects); else { Log.E($"[Page Change Req] Page No is not proper;{Models.Layers.Count()};{_PLCPageNo}"); return null; } int paramIndex = 0; if (_UnpackDrawObject.Count > 0) { paramIndex = _UnpackDrawObject[0].ScannerParamID - 1; } else { paramIndex = 0; Log.E("[Page Change Req] Draw Objects is zero"); } _CenterBeamPower = (int)ScannerCanvasUserCtrl.ScannerParams[paramIndex].LaserPower1; _RingBeamPower = (int)ScannerCanvasUserCtrl.ScannerParams[paramIndex].LaserPower2; _CenterRingRatio = 0; if (_CenterBeamPower == 0 && _RingBeamPower == 0) _CenterRingRatio = 100; else _CenterRingRatio = (int)Math.Round((double)(100 * _CenterBeamPower) / (double)(_CenterBeamPower + _RingBeamPower), 0); // Discrete 한 값이라서 Ring은 오차 발생 if (_Laser.Config.TruFiberType == eTruFiberType.TruFiberP) { _CenterBeamPower = _LaserPowerCalParam.CalibrateWattToWatt(_CenterBeamPower, (uint)LaserPowerCalParam.beamMode.Center); _RingBeamPower = _LaserPowerCalParam.CalibrateWattToWatt(_RingBeamPower, (uint)LaserPowerCalParam.beamMode.Ring); } // Ready 상태 변경 확인(Complete 상태에서 Laser Ready로 변환되기까지 시간이 걸림) // 여기서는 왜 IW03과 Center를 비교하는 것인지.... 아직 값을 써주지 않았으므로 레이저 출사 가능 여부만 확인하면 되지 않을까. var res = context.RetryUntilSuccess(_Laser.GetLaserReady, _InitParam.TimeoutSec * 1000, 1); if (res == E2.TIMEOUT) { Log.E(string.Format($"[Page Change Req] Laser Program Ready Timeout When LaserReady")); return null; } Log.D(string.Format($"[Page Change Req] Laser Program Ready OK")); // Laser Program Parameters 설정(Laser Ready 상태는 용접 직전에 확인) List<(int, int, bool)> datas = new List<(int, int, bool)>(); datas.Add((csWriteNodeNo.IW03, _CenterBeamPower, true)); datas.Add((csWriteNodeNo.IW04, _RingBeamPower, true)); datas.Add((csWriteNodeNo.IW05, _CenterRingRatio, true)); // 업데이트 될 경우, 프로그램 전환을 위한 프로그램 종료 시퀸스 진행됨. if (_LaserTruFiber.UpdatesDatasIfChanged(datas)) { // 프로그램이 종료 될 때까지 대기. res = context.RetryUntilSuccess(_LaserTruFiber.GetProgramCompleted, _InitParam.TimeoutSec * 1000, 10); if (res == E2.TIMEOUT) { Log.E(string.Format($"[Page Change Req] Laser Program Completed Timeout When Parameter Changes")); return null; } Log.D(string.Format($"[Page Change Req] Laser Program Completed OK When Data Updated")); } // 만일 프로그램이 정상적으로 종료 및 변경 원할 경우, 레이저 스레드에서 Ready 상태로 만들어주고 있을 것임. // Ready 상태 변경 확인 res = context.RetryUntilSuccess(() => LaserReadyResponse(), _InitParam.TimeoutSec * 1000, 1); if (res == E2.TIMEOUT) { Log.E(string.Format($"[Page Change Req] Laser Program Ready Timeout When LaserReadyResponse")); return null; } Log.D(string.Format($"[Page Change Req] Laser Program Ready OK When ReadyResponse")); #endregion } _PLC.WriteBit(eCommonBitOutput.PC_PAGE_CHANGE_COMPLETE, true); Log.W(string.Format("Set PC Page Change Request ACK On")); return SequenceAction.Ok(); } #region 레이저 값 변경을 위함 private int _CenterBeamPower; private int _RingBeamPower; private int _CenterRingRatio; private static void UnpackRecipes(List recipes) { // Recipe를 재귀적으로 탐색해서 List로 재구성하는 함수 if (recipes == null) return; for (int i = 0; i < recipes.Count; i++) { if (recipes[i] is Group) { Group subGroup = recipes[i] as Group; List subrecipes = subGroup.SubObjects as List; UnpackRecipes(subrecipes); } else { _UnpackDrawObject.Add(recipes[i]); } } } private bool LaserReadyResponse() { if (ApplicationExt.IsSimulation) return true; // Ready 상태를 확인하기 위해서는 프로그램 파라메터가 최신 상태인지, Ready 상태인지 둘 다 확인해야 한다. return Convert.ToInt32(_LaserTruFiber.GetWriteInputWord(csWriteNodeNo.IW03)) == _CenterBeamPower && Convert.ToInt32(_LaserTruFiber.GetWriteInputWord(csWriteNodeNo.IW04)) == _RingBeamPower && Convert.ToInt32(_LaserTruFiber.GetWriteInputWord(csWriteNodeNo.IW05)) == _CenterRingRatio //&& _LaserTruFiber.GetProgramNo() == _BeforeProgramNo && _LaserTruFiber.GetLaserReady(); } #endregion private SequenceActionResult GetPLCPageChangeRequestOff(SequenceContext context, string id, SequenceActionResult param) { //// 계속 페이지를 저장해줄 필요는 없음. //var res = context.RetryUntilSuccess(UpdatePLCPageWord, _InitParam.TimeoutSec * 1000, interval: 10); var res = context.RetryUntilSuccess(() => !_PLC.ReadBit(eCommonBitInput.PLC_PAGE_CHANGE_REQ).data, _InitParam.TimeoutSec * 1000, interval: 10); if (res == E2.TIMEOUT) { Log.FuncE(string.Format("Get PLC Page Change Request OFF Timeout ! : {0}", eCommonBitInput.PLC_PAGE_CHANGE_REQ)); return null; } else Log.W(string.Format("Get PLC Page Change Request OFF Complete : {0}", eCommonBitInput.PLC_PAGE_CHANGE_REQ)); return SequenceAction.Ok(); } private SequenceActionResult SetPCPageChangeRequestACKOff(SequenceContext context, string id, SequenceActionResult param) { if (_InitParam.NeedPageNo) { _PLCPageNo = _PLC.ReadWord(eCommonWordInput.PLC_PAGE_NO).data; // PLC와 Request ON 시점에서 써주기로 하였으므로, 여기서는 굳이 써주지 않음.(확인용) //_PLC.WriteWord(_InitParam.SetPageNoAddress, (short)_PLCPageNo, AuroraPLC.PLCBase.ePLCDevice.D); Log.D($"When PageChangeReq is OFF;{_PLCPageNo}"); } _PLC.WriteBit(eCommonBitOutput.PC_PAGE_CHANGE_COMPLETE, false); Log.W(string.Format("Set PC Page Change Request ACK Off")); return SequenceAction.Ok(); } static DateTime WeldReqTime; private SequenceActionResult GetPLCWeldRequestOn(SequenceContext context, string id, SequenceActionResult param) { WeldReqTime = DateTime.Now; context.RetryUntilSuccess(() => _PLC.ReadBit(eCommonBitInput.PLC_WELD_READY_REQ).data, _InitParam.TimeoutSec * 1000, interval: 10); Log.W(string.Format("Get PLC Weld Request On")); return SequenceAction.Ok(); } private SequenceActionResult Complete(SequenceContext context, string id, SequenceActionResult param) { SeqWaitWeldOrChangePage_OutParam result = new SeqWaitWeldOrChangePage_OutParam() {PLCPageNo = (short)_PLCPageNo, Success = true, _WeldReqTime = WeldReqTime }; Log.D("CheckWeldingComplete Sequence Complete"); return SequenceAction.Ok(result); } private void OnStopped(SequenceContext context) { Log.W("SequenceAction Ok : OnStopped"); } private void OnForceError(SequenceContext context, string arg2) { Log.W("SequenceAction Ok : OnForceError"); } private bool UpdatePLCPageWord() { if (_InitParam.NeedPageNo) { _PLCPageNo = _PLC.ReadWord(eCommonWordInput.PLC_PAGE_NO).data; _PLC.WriteWord(eCommonWordOutput.PC_PAGE_NO, (short)_PLCPageNo); } return !_PLC.ReadBit(eCommonBitInput.PLC_PAGE_CHANGE_REQ).data; } static private bool pageChangeRequestBit = false; static private bool weldRequestBit = false; private bool CheckRequest() { pageChangeRequestBit = _PLC.ReadBit(eCommonBitInput.PLC_PAGE_CHANGE_REQ).data; weldRequestBit = _PLC.ReadBit(eCommonBitInput.PLC_WELD_READY_REQ).data; return (pageChangeRequestBit || weldRequestBit); } #region Device 및 상태 확인 함수 (시퀸스 공용) private bool InitSequenceVariable(SequenceContext context) { // TODO: [장비구현필요] Initialize Variable 추가 return true; } private void InitDev(SequenceContext context) { //Device Init _PLC = context.GetPLC(); } private bool CheckDeviceReady(SequenceContext context) { List deviceListToCheck = new List() { CommonDeviceIds.PLCDevice }; bool isAllDeviceActivated = true; foreach (string item in deviceListToCheck) { if (!context.Devices[item].IsActivated) { isAllDeviceActivated = isAllDeviceActivated && false; } } return isAllDeviceActivated; } private bool CheckCondition(SequenceContext context) { if (CheckCondition_Interlock()) { if (InitializeDeviceStatus(context)) { return true; } } return false; } private bool InitializeDeviceStatus(SequenceContext context) { // format 유지, ReceiveCellInfo 없음 return true; } private bool CheckCondition_Interlock() { // PLC, Data, IO 등 Interlock checking return true; } #endregion } public class SeqWaitWeldOrChangePage_InitParam : InitParam { public short CurrentPageNo { get; set; } public bool NeedPageNo { get; set; } public DataModel Models { get; set; } public int TimeoutSec { get; set; } } public class SeqWaitWeldOrChangePage_OutParam : OutParam { public bool IsComplete { get; set; } public short PLCPageNo { get; set; } public DateTime _WeldReqTime { get; set; } } }