1388 lines
66 KiB
C#

using Aurora;
using Aurora.Api;
using Aurora.Api.Manager;
using Aurora.View;
using AuroraCellTracker;
using AuroraIO;
using AuroraLaser;
using AuroraLaserScanner;
using AuroraLBAD.Service;
using CoreUnit.Common;
using CoreUnit.Control.UserControl.Canvas;
using CoreUnit.Scanner.UserControl.ScannerCanvas;
using DB;
using Hermes;
using ILSOS_CCW_H52A.Models;
using ILSOS_CCW_H52A.RMS;
using System;
using System.Collections.Generic;
using System.IO;
using System.Linq;
using System.Reflection;
using System.Threading;
using System.Windows;
using WeldingCommon;
using WeldingCommon.Alarm;
using WeldingCommon.Devices;
using WeldingCommon.Recipes;
using WeldingCommon.Sequences;
using WeldingCommon.Settings;
using WeldingCommon.Utils;
using static AuroraLBAD.Service.StreamLightLBAD;
using static ILSOS_CCW_H52A.Device.IOController_CCW_H52A;
using static ILSOS_CCW_H52A.Device.PLCControllerCCWH52A;
using static ILSOS_CCW_H52A.Device.ScannerListCCWH52A;
namespace ILSOS_CCW_H52A.Sequences
{
class SeqAutoRunCCWH52A
{
static readonly Logger Log = new Logger("SeqAutoRunCCWH52A");
const string SEQ_ENTER = "[SeqAutoRunCCWH52A] SEQ_ENTER"; // inputParam 으로 받자.
const string SEQ_CHECK_INIT_CONDITION = "[SeqAutoRunCCWH52A] Check Init Condition"; // Check Init Condition
const string SEQ_FORK_ENCODER_MONITOR = "[SeqAutoRunCCWH52A] Fork Encoder Monitor";
const string SEQ_ENCODER_MONITOR = "[SeqAutoRunCCWH52A] Check Encoder Monitor";
const string SEQ_JOIN_ENCODER_MONITOR = "[SeqAutoRunCCWH52A] Join Encoder Monitor";
// TODO: [장비구현필요] 실제 공정 추가
const string SEQ_CHECK_LOAD_COMPLETE = "[SeqAutoRunCCWH52A] Check Load Complete";
public const string SEQ_CHECK_SCANNER_LIST_COMPLETE = "[SeqAutoRunCCWH52A] Check Scanner List Complete";
const string SEQ_READY_SCANNER_LIST = "[SeqAutoRunCCWH52A] Ready ScannerList";
const string SEQ_SET_PARAMS_UPLOAD_WELDING_LIST_SEQ = "[SeqAutoRunCCWH52A] Set Sequence Param (UploadWeldingList Seq)";
const string SEQ_DO_ID_UPLOAD_WELDING_LIST_SEQ = "[SeqAutoRunCCWH52A] Process (UploadWeldingList Seq)";
const string SEQ_GET_RESULT_UPLOAD_WELDING_LIST_SEQ = "[SeqAutoRunCCWH52A] Get Sequence Result (UploadWeldingList Seq)";
const string SEQ_SET_PARAMS_RECEIVE_CELL_INFO_SEQ = "[SeqAutoRunCCWH52A] Set Sequence Param (ReceiveCellInfo Seq)";
const string SEQ_DO_ID_RECEIVE_CELL_INFO_SEQ = "[SeqAutoRunCCWH52A] Process (ReceiveCellInfo Seq)";
const string SEQ_GET_PARAMS_RECEIVE_CELL_INFO_SEQ = "[SeqAutoRunCCWH52A] Get Sequence Result (ReceiveCellInfo Seq)";
const string SEQ_EXECUTE_WELDING = "[SeqAutoRunCCWH52A] Execute Welding";
const string SEQ_REQUEST_UNLOAD_CELL = "[SeqAutoRunCCWH52A] Request Unload Cell";
//const string SEQ_WAIT_LBAD_JUDGE = "[SeqAutoRunCCWH52A] Wait LBAD Judge";
const string SEQ_SET_PARAMS_REPORT_CELL_RESULT_SEQ = "[SeqAutoRunCCWH52A] Set Sequence Param (ReportCellResult Seq)";
const string SEQ_DO_ID_REPORT_CELL_RESULT_SEQ = "[SeqAutoRunCCWH52A] Process (ReportCellResult Seq)";
const string SEQ_GET_RESULT_REPORT_CELL_RESULT_SEQ = "[SeqAutoRunCCWH52A] Get Sequence Result (ReportCellResult Seq)";
//const string SEQ_REPORT_CELLINFO_TO_PLC = "[SeqAutoRunCCWH52A] ReportCellInfoToPLC";
const string SEQ_CHECK_CYCLE_STOP = "[SeqAutoRunCCWH52A] Check Cycle Stop";
const string SEQ_CHECK_CAN_WELDED = "[SeqAutoRunCCWH52A] Check Can Welded";
const string SEQ_SAVE_RESULT_DATA = "[SeqAutoRunCCWH52A] Save Result Data";
const string SEQ_WRITE_COMPLETION_PLC_BIT = "[SeqAutoRunCCWH52A] Write Completion PLC Bit";
const string SEQ_INIT_CONDITION_ERROR = "[SeqAutoRunCCWH52A] Init Condition Error";
const string SEQ_COMPLETE = "[SeqAutoRunCCWH52A] SEQ_COMPLETE"; // 완료
static class ContextKey
{
public const string KEY_SEQUENCE_RESULT = "KEY_SEQUENCE_RESULT_SeqAutoRunCCWH52A";
public const string KEY_SEQUENCE_START_TIME = "KEY_SEQUENCE_START_TIME_SeqAutoRunCCWH52A";
public const string KEY_SEQUENCE_ERROR_CODE = "KEY_SEQUENCE_ERROR_CODE_SeqAutoRunCCWH52A";
}
const int PLC_TIMEOUT = 60; // sec, Timeout은 시퀀스 정지가 아니라 타임아웃 시간마다 로그만 남기도록 한다
private Scanner _Scanner;
private LaserDevice _Laser;
private PLCController _PLC;
private IODevice _IO;
private StreamLightLBAD _StreamLightLBAD;
private static CellTracker _CellTracker;
private SystemParameter _SystemParameter;
private ScannerCanvasUserCtrl _ScannerCanvasUserCtrl; //스캐너 동작관련 객체 선언
private string _LotId = "N/A";
private string _CellId = "N/A";
private int _ModelNo;
private IRecipeManager _RecipeManager;
private eListNo _WeldingScannerListNo;
private List<IDrawObject> _SelectedDrawObjectList;
private SeqAutoRunCCWH52A_InitParam _InitParam;
private uint _TodayProduct;
private uint _TotalProduct;
private double _LaserPowerByLBAD;
private int _CompletedJigNo;
private static bool isWeled;
private bool _ModulationMode;
private DateTime _AutoRunStartTime;
private DateTime _WeldingStartTime;
private TimeSpan _WeldingSpanTime;
private DateTime _WeldEndTime;
private TimeSpan _InterfaceSpanTime;
private DateTime _InterfaceStartTime;
private double _CellMeasureCenterOffsetX;
private double _CellMeasureCenterOffsetY;
// MOTF
private TimeSpan _WeldInterval;
private int _LastScannerParamNo = -1; //마지막 작업한 스캔 변수값들이 현재 작업하려는 스캔 변수값과 같은지 판단함(같으면 설정작업을 skip함)
private int _EncoderOverflowCount = 0;
private double _RotaryEncoderOffset = 0;
private int _WeldingJigNo = -1;
private int _WeldingCount = 0;
private int _RotaryJigCount = 16;
private double _WeldingStartAngle;
private bool isTheFirstListWrite;
private bool isTheSecondListWrite;
private bool isTheFirstListExecute;
private int _RecipeNo;
private bool UsePlcShotThemAll { get; set; } = false;
private bool UsePlcPositionCompensation { get; set; } = false;
private string RecipeFileName { get; set; } = "";
private enum InitErrorList
{
SUCCESS = 0,
LBAD_CLIENT_ACTIVATE_FAILED,
LBAD_SUB_ACTIVATE_FAILED,
LASER_INIT_ERROR,
PLC_AUTORUN_BIT_OFF,
MOTF_OFF,
PLC_ALARM,
}
public SequenceBuilder Builder()
{
var sb = new SequenceBuilder(1000, true);
sb.AddAction(SEQ_ENTER, Sequence_Enter);
sb.AddDecision(SEQ_CHECK_INIT_CONDITION, CheckInitCondition); //분기
sb.AddFork(SEQ_FORK_ENCODER_MONITOR);
sb.AddAction(SEQ_ENCODER_MONITOR, EncoderMonitor);
sb.AddJoin(SEQ_JOIN_ENCODER_MONITOR);
sb.AddAction(SEQ_CHECK_LOAD_COMPLETE, CheckLoadComplete);
sb.AddAction(SEQ_CHECK_SCANNER_LIST_COMPLETE, CheckScannerListComplete);
sb.AddDecision(SEQ_READY_SCANNER_LIST, ReadyScannerList);
sb.AddAction(SEQ_SET_PARAMS_UPLOAD_WELDING_LIST_SEQ, SetUploadWeldingList_SeqParams);
sb.AddSubsequence(SEQ_DO_ID_UPLOAD_WELDING_LIST_SEQ, SequenceManager.GetSeqBuilder_SeqUploadWeldingList());
sb.AddAction(SEQ_GET_RESULT_UPLOAD_WELDING_LIST_SEQ, GetUploadWeldingList_SeqResult);
sb.AddAction(SEQ_SET_PARAMS_RECEIVE_CELL_INFO_SEQ, SetReceiveCellInfo_SeqParams); // Cell 정보를 받아와 입력한다.
sb.AddSubsequence(SEQ_DO_ID_RECEIVE_CELL_INFO_SEQ, SequenceManager.GetSeqBuilder_SeqReceiveCellInfo()); // cell 정보를 받아오는 Sub Seq 실행
sb.AddAction(SEQ_GET_PARAMS_RECEIVE_CELL_INFO_SEQ, GetReceiveCellInfo_SeqResult); // Cell 정보를 가져온다
sb.AddAction(SEQ_EXECUTE_WELDING, ExecuteWelding);
sb.AddAction(SEQ_REQUEST_UNLOAD_CELL, RequestUnloadCell);
sb.AddAction(SEQ_SET_PARAMS_REPORT_CELL_RESULT_SEQ, SetReportCellResult_SeqParams);
sb.AddSubsequence(SEQ_DO_ID_REPORT_CELL_RESULT_SEQ, SequenceManager.GetSeqBuilder_SeqReportCellResult());
sb.AddAction(SEQ_GET_RESULT_REPORT_CELL_RESULT_SEQ, GetReportCellResult_SeqResult);
sb.AddDecision(SEQ_CHECK_CYCLE_STOP, CheckCycleStop);
sb.AddDecision(SEQ_CHECK_CAN_WELDED, CheckCanWelded);
sb.AddAction(SEQ_SAVE_RESULT_DATA, SaveResultData); // 해당 공정의 정보를 기록 함.
sb.AddAction(SEQ_WRITE_COMPLETION_PLC_BIT, WriteCompletionPLCBit); // 정상적으로 종료 되면, complete bit write
sb.AddAction(SEQ_INIT_CONDITION_ERROR, InitConditionError);
sb.AddAction(SEQ_COMPLETE, Complete);
sb.Flows(sb.Init > sb[SEQ_ENTER] > sb[SEQ_CHECK_INIT_CONDITION] > sb[SEQ_FORK_ENCODER_MONITOR] > sb[SEQ_CHECK_LOAD_COMPLETE]
> sb[SEQ_SET_PARAMS_RECEIVE_CELL_INFO_SEQ] > sb[SEQ_DO_ID_RECEIVE_CELL_INFO_SEQ] > sb[SEQ_GET_PARAMS_RECEIVE_CELL_INFO_SEQ]
> sb[SEQ_CHECK_SCANNER_LIST_COMPLETE] > sb[SEQ_READY_SCANNER_LIST]
> sb[SEQ_SET_PARAMS_UPLOAD_WELDING_LIST_SEQ] > sb[SEQ_DO_ID_UPLOAD_WELDING_LIST_SEQ] > sb[SEQ_GET_RESULT_UPLOAD_WELDING_LIST_SEQ]
> sb[SEQ_EXECUTE_WELDING] > sb[SEQ_REQUEST_UNLOAD_CELL] > sb[SEQ_CHECK_CAN_WELDED]
> sb[SEQ_SET_PARAMS_REPORT_CELL_RESULT_SEQ] > sb[SEQ_DO_ID_REPORT_CELL_RESULT_SEQ] > sb[SEQ_GET_RESULT_REPORT_CELL_RESULT_SEQ]
> sb[SEQ_SAVE_RESULT_DATA] > sb[SEQ_CHECK_CYCLE_STOP]
> sb[SEQ_WRITE_COMPLETION_PLC_BIT] > sb[SEQ_JOIN_ENCODER_MONITOR] > sb[SEQ_COMPLETE]);
sb.Flows(sb[SEQ_READY_SCANNER_LIST] > sb[SEQ_EXECUTE_WELDING]);
sb.Flows(sb[SEQ_CHECK_CAN_WELDED] > sb[SEQ_CHECK_CYCLE_STOP]); // 용접을 하지 않은 Cell은 상위보고 하지 않는다.
sb.Flows(sb[SEQ_CHECK_CYCLE_STOP] > sb[SEQ_CHECK_LOAD_COMPLETE]);
sb.Flows(sb[SEQ_CHECK_INIT_CONDITION] > sb[SEQ_INIT_CONDITION_ERROR] > sb.Final);
sb.Flows(sb[SEQ_FORK_ENCODER_MONITOR] > sb[SEQ_ENCODER_MONITOR] > sb[SEQ_JOIN_ENCODER_MONITOR] > sb[SEQ_COMPLETE]);
#region
//sb.Flows(sb[SEQ_FORK_ENCODER_MONITOR] > sb[SEQ_ENCODER_MONITOR]);
////sb.Flows(sb[SEQ_FORK_ENCODER_MONITOR] > sb[SEQ_CHECK_LOAD_COMPLETE]);
//sb.Flows(sb[SEQ_JOIN_ENCODER_MONITOR] > sb[SEQ_COMPLETE]);
///
//// 1. 시퀀스 시작 ~ 포크
//sb.Flows(sb.Init > sb[SEQ_ENTER] > sb[SEQ_CHECK_INIT_CONDITION] > sb[SEQ_FORK_ENCODER_MONITOR]);
//// 2. Fork 이후 메인 루트
//sb.Flows(sb[SEQ_FORK_ENCODER_MONITOR] > sb[SEQ_CHECK_LOAD_COMPLETE]);
//sb.Flows(sb[SEQ_CHECK_LOAD_COMPLETE] > sb[SEQ_CHECK_SCANNER_LIST_COMPLETE]);
//sb.Flows(sb[SEQ_CHECK_SCANNER_LIST_COMPLETE] > sb[SEQ_READY_SCANNER_LIST]);
//sb.Flows(sb[SEQ_READY_SCANNER_LIST] > sb[SEQ_SET_PARAMS_UPLOAD_WELDING_LIST_SEQ]);
//sb.Flows(sb[SEQ_SET_PARAMS_UPLOAD_WELDING_LIST_SEQ] > sb[SEQ_DO_ID_UPLOAD_WELDING_LIST_SEQ]);
//sb.Flows(sb[SEQ_DO_ID_UPLOAD_WELDING_LIST_SEQ] > sb[SEQ_GET_RESULT_UPLOAD_WELDING_LIST_SEQ]);
//sb.Flows(sb[SEQ_GET_RESULT_UPLOAD_WELDING_LIST_SEQ] > sb[SEQ_EXECUTE_WELDING]);
//sb.Flows(sb[SEQ_EXECUTE_WELDING] > sb[SEQ_REQUEST_UNLOAD_CELL]);
//sb.Flows(sb[SEQ_REQUEST_UNLOAD_CELL] > sb[SEQ_CHECK_CYCLE_STOP]);
//sb.Flows(sb[SEQ_CHECK_CYCLE_STOP] > sb[SEQ_SAVE_RESULT_DATA]);
//sb.Flows(sb[SEQ_SAVE_RESULT_DATA] > sb[SEQ_WRITE_COMPLETION_PLC_BIT]);
//sb.Flows(sb[SEQ_WRITE_COMPLETION_PLC_BIT] > sb[SEQ_JOIN_ENCODER_MONITOR]);
//// 3. Fork 이후 병렬 브랜치
//sb.Flows(sb[SEQ_FORK_ENCODER_MONITOR] > sb[SEQ_ENCODER_MONITOR]);
//sb.Flows(sb[SEQ_ENCODER_MONITOR] > sb[SEQ_JOIN_ENCODER_MONITOR]);
//// 4. Join 이후 Complete
//sb.Flows(sb[SEQ_JOIN_ENCODER_MONITOR] > sb[SEQ_COMPLETE]);
//// 5. 에러 분기/종료
//sb.Flows(sb[SEQ_CHECK_INIT_CONDITION] > sb[SEQ_INIT_CONDITION_ERROR] > sb.Final);
//// 6. 루프, 분기(선택적)
//sb.Flows(sb[SEQ_READY_SCANNER_LIST] > sb[SEQ_EXECUTE_WELDING]);
//sb.Flows(sb[SEQ_CHECK_CYCLE_STOP] > sb[SEQ_CHECK_LOAD_COMPLETE]);
#endregion
sb.OnStopped(OnStopped);
sb.OnForceError(OnForceError);
sb.Draw("SeqAutoRunCCWH52A.pdf");
return sb;
}
private SequenceActionResult Sequence_Enter(SequenceContext context, string id, SequenceActionResult param)
{
Log.I("SeqAutoRunCCWH52A Start");
Status.SetWorkingPosition(eWorkingPosition.CHECKING_CONDITION);
_InitParam = param.Param as SeqAutoRunCCWH52A_InitParam;
_RecipeManager = Application.Current.AuroraEnv().RecipeManager;
_SystemParameter = context.GetSetting<SystemParameter>(CommonSettingIds.SystemParameter);
InitDev(context);
if (!CheckDeviceReady(context))
{ //Check Device
//AlarmManager.Alarm(AlarmCode.ALARM_SEQUENCE_AutoRun_DeviceNotReady);
Log.E("The devices are not active.");
return SequenceAction.ForceStopByAlarm(AlarmCode.ALARM_SEQUENCE_AutoRun_DeviceNotReady);
//return null;
}
if (InitSequenceVariable(context) == false)
{
//AlarmManager.Alarm(AlarmCode.ALARM_SEQUENCE_AutoRun_InitVariableError);
return SequenceAction.ForceStopByAlarm(AlarmCode.ALARM_SEQUENCE_AutoRun_InitVariableError);
//return null;
}
Thread.Sleep(1); // 부하 방지
return SequenceAction.Ok();
}
private bool InitSequenceVariable(SequenceContext context)
{
_AutoRunStartTime = DateTime.Now;
_TodayProduct = _SystemParameter.TodayProductCount;
_TotalProduct = _SystemParameter.TotalProductCount;
var ActivateRecipeName = _RecipeManager.ActivatedRecipe();
Log.I($"Current Activate Recipe, ID : {ActivateRecipeName.Id}, Name : {ActivateRecipeName.Name}");
var mainPage = WeldingRecipeManager.GetWeldingPage();
_ScannerCanvasUserCtrl = mainPage.ScannerCanvasCtrlAutoPage;
_WeldingScannerListNo = eListNo.LIST1;
_CellMeasureCenterOffsetX = 0.0;
_CellMeasureCenterOffsetY = 0.0;
var currentModelName = context.Recipes.ActivatedModelName();
var modelItem = context.GetModel<EquipmentSpecificModel_CCW_H52A>(currentModelName, CommonModelIds.EquipmentSpecificModel);
_ModelNo = modelItem.Model_No;
return true;
}
private void InitDev(SequenceContext context)
{
//Device Init
_Scanner = context.GetLaserScanner();
_Laser = context.GetLaser();
if (_InitParam.UseStream)
{
_StreamLightLBAD = new StreamLightLBAD();
_StreamLightLBAD._Client = context.GetStreamLightClient();
_StreamLightLBAD._Sub = context.GetStreamLightSub();
}
_CellTracker = context.GetCellTracker();
_PLC = context.GetPLC();
_IO = context.GetIOUnit();
}
private bool CheckDeviceReady(SequenceContext context)
{
List<string> deviceListToCheck = new List<string>() { CommonDeviceIds.Scanner, CommonDeviceIds.Laser, CommonDeviceIds.PLCDevice, CommonDeviceIds.IODevice };
if (_InitParam.UseStream)
{
deviceListToCheck.Add(CommonServiceIds.StreamLightLBADClient);
deviceListToCheck.Add(CommonServiceIds.StreamLightLBADSub);
}
bool isAllDeviceActivated = true;
foreach (string item in deviceListToCheck)
{
if (!context.Devices[item].IsActivated)
{
isAllDeviceActivated = isAllDeviceActivated && false;
}
}
return isAllDeviceActivated;
}
private bool CheckCondition(SequenceContext context)
{
if (CheckCondition_Interlock())
{
int InitializeCode = InitializeDeviceStatus(context);
if (InitializeCode == (int)InitErrorList.SUCCESS)
return true;
else
context.PutValue(ContextKey.KEY_SEQUENCE_ERROR_CODE, InitializeCode);
}
return false;
}
private bool CheckCondition_Interlock()
{
// PLC, Data, IO 등 Interlock checking
// Config checking
//if (_Scanner.Config.UseMarkingOnTheFly == false)
//{
// Log.E("ERROR Config Setting : Scanner Marking on the fly (OFF)");
// return false;
//}
return true;
}
private int InitializeDeviceStatus(SequenceContext context)
{
// PLC Interface AutoStatus Start
// Won : PC의 AutoStatus 가 True 되는 순간 Rotary가 돌기 시작한다.
// Rotary 돌기 시작 한 후 Encoder 값을 읽으면 안 되므로 정지상태에서 읽은 후 AutoStatus true 하도록
// InitAutoRunBit 시점 변경
//InitAutoRunBit();
// LBAD Initialize
// LBAD 는 server 이기 때문에, 만약 끊어졌으면 다시 접속이 필요함
if (_SystemParameter.BypassModeLBAD == false)
{
if (!_StreamLightLBAD._Client.IsActivated)
{
int ret = _StreamLightLBAD._Client.Activate();
Thread.Sleep(500);
if (ret != E1.OK)
{
Log.E($"StreamLightClient activate failed");
return (int)InitErrorList.LBAD_CLIENT_ACTIVATE_FAILED;
}
}
if (_StreamLightLBAD._Sub.IsActivated == false)
{
int ret = _StreamLightLBAD._Sub.Activate();
Thread.Sleep(500);
if (ret != E1.OK)
{
Log.E($"StreamLightSub activate failed");
return (int)InitErrorList.LBAD_SUB_ACTIVATE_FAILED;
}
}
_StreamLightLBAD.Initialize();
if (_StreamLightLBAD.SendReadyStatus(eRequestData.Ready_On) == false)
{
Log.I(string.Format($"[LBAD Interface]CheckReadyStatus null"));
//return false;
}
}
// Laser Initialize
_Laser.PilotLaserOff();
_Laser.LaserOn();
Thread.Sleep(500);
if (!_Laser.GetLaserReady())
{
Log.E("ERROR Initialize Laser");
return (int)InitErrorList.LASER_INIT_ERROR;
}
// Scanner Initialize
if (_Scanner.GetModulationMode())
{
_ModulationMode = true;
}
else
{
_ModulationMode = false;
}
//// PLC Initialize AutoRun Bit 최소화 작업 진행
if (_PLC.ReadBit((int)eBitInput.PLC_AUTO_STATUS).data == false) // AutoRun Bit가 OFF인 경우
{
if (_PLC.ReadBit((int)eBitInput.PLC_AUTO_REQ).data == false) // AutoRun Request 상태 체크
{
Log.E(string.Format("ERROR Initialize PLC, PLC Alarm ON")); // AutoRun Request와 AutoRun Bit 모두 OFF인 경우, PLC 측에서 Alarm 발생함.
return (int)InitErrorList.PLC_ALARM;
}
else
{
Log.E(string.Format("ERROR Initialize PLC, Bit Off PLC_AUTO_STATUS")); // AutoRun Request가 ON인데 AutoRun Bit 모두 OFF인 경우, PLC에서 AutoRun Bit를 켜지 않음.
return (int)InitErrorList.PLC_AUTORUN_BIT_OFF;
}
}
// Marking On The Flying Off
if (_Scanner.Config.UseMarkingOnTheFly == false)
{
Log.E("ERROR Config Setting : Scanner Marking on the fly (OFF)");
return (int)InitErrorList.MOTF_OFF;
}
// MOTF Set Scanner List
_Scanner.SelectCorrectionTable(2);
Log.I(string.Format("Normal, Select Laser Correction File"));
// Aurora 내부에서 찾아야할 듯 함
//UsePlcShotThemAll = Dao.SystemRecipe.PlcShotThemAll;
//UsePlcPositionCompensation = Dao.SystemRecipe.PlcPositionCompensationUse;
string[] strArr = Dao.SystemRecipe.WorkRecipeFile.Split('\\');
RecipeFileName = strArr[strArr.Length - 1];
_LastScannerParamNo = -1;
// 트럼프 TruDisk를 쓰기 위해서는 SetFirstPulseKiller를 사용해야 함.
// Rotary는 시작 트리거 미사용
_Scanner.SetControlMode(0);
UtilUnit.logUnit.SetLog(LogUnit.eLogType.DEBUG, MethodBase.GetCurrentMethod().Name, "[AutoRun] 외부 시작 트리거 DISABLE");
#region MOTF Absolute Encoder 기준으로 초기화
// Set Rotate Center는 Ctrl명령, 처음 한번만 실행
_Scanner.SetRotateCenter(_Scanner.Config.MarkingOnTheFlyRotateCenterX, _Scanner.Config.MarkingOnTheFlyRotateCenterY);
_Scanner.InitFly2D(); // X, Y 엔코더 리셋
_EncoderOverflowCount = 0;
// 현재 정지상태의 Rotary 엔코더 값을 읽어와서 저장
_RotaryEncoderOffset = GetRotaryCurrentPosition(); // m_abwRotaryEncoderOffset의 범위는 0 이상 360 미만
InitRotaryOnTheFlyWeldingCount(_RotaryEncoderOffset, _RotaryJigCount, out _WeldingCount, out _WeldingJigNo);
Log.I(string.Format($"ScannerUnit.InitRotaryOnTheFlyWeldingCount : m_abwRotaryEncoderOffset({_RotaryEncoderOffset}), weldingCount({_WeldingCount}), weldingJigNo({_WeldingJigNo}), rotaryJigCount({_RotaryJigCount})"));
// 용접 완료 대기 스캐너 List 리셋
ResetInputScannerList();
WaitingScannerList.Reset();
CompleteScannerList.Reset();
isTheFirstListWrite = false; // 작업 시작 시 처음 2개의 List는 입력하고 시작한다
isTheSecondListWrite = false;
isTheFirstListExecute = true; // 제일 첫 List는 ExecuteList 필요. 이후는 AutoChange
InitAutoRunBit(); // GetRotaryCurrentPosition() 호출 이후 AutoStatus True 변경
#endregion
return (int)InitErrorList.SUCCESS;
}
private void InitAutoRunBit()
{
_PLC.WriteBit((int)eBitOutput.PC_AUTO_STATUS, true);
Log.I(string.Format($"[PLCInterface]SET PC_AUTO_STATUS True"));
}
private double GetRotaryCurrentPosition()
{
try
{
//double finalValue = Convert.ToDouble(_plc.GetLongAIValue("PLC_CURRENT_POS_1") / 100000f);
double finalValue = Convert.ToDouble(_PLC.ReadDWord((int)eWordInput.PLC_CURRENT_POS_1).data / 100000f);
finalValue += _Scanner.Config.RotaryEncoderOffset;
if (360.0 <= finalValue)
{
while (360.0 <= finalValue)
{
finalValue -= 360.0;
}
}
else if (finalValue < 0)
{
while (finalValue < 0)
{
finalValue += 360.0;
}
}
return finalValue;
}
catch
{
return -9999.9999;
}
}
/// <summary>
/// 현재 Rotary의 회전 각도에서, 현재 용접 카운트와 지그 번호를 계산. 추가로 Overflow 카운트도 초기화
/// </summary>
/// <param name="rotaryAngleOffset">Rotary 회전 Offset. 운전 시작 시 Rotary가 지그 1번 정중심에서부터 시작했을 경우가 0. 범위는 0이상</param>
/// <param name="rotaryJigCount">Rotary 내 지그 갯수임. 장비 및 T/T에 따라서, 360도 당 지그의 개수는 다를 수 있으므로.</param>
/// <param name="weldingCount">Rotary Welding Count. 30도 구간 하나가 지나갈 때마다 +1</param>
/// <param name="weldingJigNo">현재 '용접 중' 구간에 들어가 있는 지그 번호</param>
public void InitRotaryOnTheFlyWeldingCount(double rotaryAngleOffset, int rotaryJigCount, out int weldingCount, out int weldingJigNo)
{
// 현재 로터리 엔코더 값을 기준으로 현재 카운트, 지그 번호를 확인
double anglePerOneJig = 360 / (double)rotaryJigCount; //double로 바꿔서 계산해야 22가 아닌 22.5로 anglePerOneJig가 계산됨 25.08.02
weldingCount = (int)((rotaryAngleOffset + anglePerOneJig / 2) / anglePerOneJig); // _WeldingCount = 0, 1, 2, ...
weldingJigNo = (int)(weldingCount % rotaryJigCount) + 1; // _WeldingJigNo = 1, 2, ... , 12
Log.I($"Angle Per One Jig : {anglePerOneJig}");
}
private string CheckInitCondition(SequenceContext context, string id, ICollection<string> branches, SequenceActionResult param)
{
if (!CheckCondition(context))
{
//AlarmManager.Alarm(AlarmCode.ALARM_SEQUENCE_AutoRun_CheckInitCondition);
Log.E("Condition is not in state to start sequence.");
context.PutValue(ContextKey.KEY_SEQUENCE_RESULT, false);
return SEQ_INIT_CONDITION_ERROR;
}
Status.EquipmentMode = eEquipmentMode.AUTO;
var startTime = DateTime.Now;
context.PutValue(ContextKey.KEY_SEQUENCE_START_TIME, startTime);
Thread.Sleep(1); // 부하 방지
Log.D("ReceiveCellInfo Sequence CheckInitCondition");
return SEQ_FORK_ENCODER_MONITOR;
//return SEQ_CHECK_LOAD_COMPLETE;
}
#region TODO: [장비구현필요]
// TODO: [장비구현필요] 공정 Node 구현
// 지그 상태 확인
private SequenceActionResult CheckLoadComplete(SequenceContext context, string id, SequenceActionResult param)
{
Status.SetWorkingPosition(eWorkingPosition.LOADING_CELL);
// MOTF WaitScannerLoadListEnable
// List가 실행 중이라면(ex : 엔코더 대기 상태 등), 반환값은 0, LoadList 할 수 없는 상태(List 실행 중이거나, 엔코더 대기 상태)
// LoadList가 0보다 크면 다음 시퀀스 진행해야 함
_InterfaceStartTime = DateTime.Now;
while (!context.Stopped)
{
if (_Scanner.LoadList(_WeldingScannerListNo) > 0)
{
// List가 실행 상태가 아니라면(ex : 시작을 안 했거나, 완료되었으면) 반환값은 1 또는 2(리스트 번호)
Log.I(string.Format($"LoadList function success : List {_WeldingScannerListNo}"));
break;
}
_InterfaceSpanTime = DateTime.Now.Subtract(_InterfaceStartTime);
if (_InterfaceSpanTime.TotalMilliseconds > (PLC_TIMEOUT * 1000))
{
Log.E("TIMEOUT_Scanner_LoadList");
_InterfaceStartTime = DateTime.Now;
}
Thread.Sleep(10);
}
Thread.Sleep(1); // 부하 방지
return SequenceAction.Ok();
}
private SequenceActionResult CheckScannerListComplete(SequenceContext context, string id, SequenceActionResult param)
{
if (isTheFirstListWrite) // 작업 시작 시, 첫번째 리스트는 바로 쓰고, 바로 시작한다(ExecuteList). 다만 List 명령에 의해 Encoder가 들어올 때까지 대기.
{
isTheFirstListWrite = false;
Log.I("Write the 1st scanner list");
}
else
{
if (isTheSecondListWrite) // 두번째 리스트는 바로 쓰지만, 첫번째 리스트 실행이 완료되면 자동으로 이어서 실행된다(AutoChange)
{
isTheSecondListWrite = false;
Log.I("Write the 2nd scanner list");
}
else
{
isWeled = false;
// 첫번째나 두번째가 아니라면, 실제 리스트 실행이 끝난 것이기 때문에 완료 처리가 필요
CompleteScannerList = InputScannerList[(int)_WeldingScannerListNo - 1];
if (!CheckCurrentEncoderAngle(CompleteScannerList.StartAngle))
{
// 에러 상황(현재 Rotary Encoder 값이 정상적인 스캐너 리스트 각도 범위를 벗어남)
Log.I("ERR_SCANNER_LIST_PROCESSING_TIMEOVER");
return SequenceAction.Error();
// WON : 2칸 전에 용접을 진행하지 않아 현재 Angle이 CompleteScannerList.StartAngle + 45 범위를 벗어난 경우라면 에러 상황이 아니므로 에러로 처리 할 필요가 없다
// 위에 CheckCurrentEncoderAngle if문 조건 대신 아래 내용으로 테스트 해본 뒤에 적용 필요
//if (!CheckCurrentEncoderAngle(CompleteScannerList.StartAngle)) {
// // 에러 상황(현재 Rotary Encoder 값이 정상적인 스캐너 리스트 각도 범위를 벗어남)
// if (CompleteScannerList.CanExist) {
// Log.I("ERR_SCANNER_LIST_PROCESSING_TIMEOVER");
// return SequenceAction.Error();
// }
// return SequenceAction.Ok();
}
else
{
if (CompleteScannerList.CanExist)
{
isWeled = true;
#region 용접 시간, 엔코더 측정/기록
//_WeldInterval = DateTime.Now - _WeldEndTime;
//_WeldEndTime = DateTime.Now;
//double elapsedTime = _Scanner.GetTime();
//_WeldingSpanTime = TimeSpan.FromSeconds(elapsedTime); // Encoder 대기 넘어간 후의, 실제 스캐너 리스트 실행 시간
//_WeldingStartTime = _WeldEndTime.Subtract(_WeldingSpanTime);
double elaspedTime = _Scanner.GetTime();
if (CompleteScannerList.WeldComplete)
{
_WeldInterval = DateTime.Now - _WeldEndTime;
_WeldEndTime = DateTime.Now;
_WeldingStartTime = CompleteScannerList.WeldStartTime;
_WeldingSpanTime = TimeSpan.FromSeconds(elaspedTime);
_LotId = CompleteScannerList.LotId;
_CellId = CompleteScannerList.CellId;
Log.I(string.Format("JigNo : {0}, Weld start : {1}, Weld End : {2}, WeldTime : {3}, interval : {4:F3}",
CompleteScannerList.JigNo, _WeldingStartTime.ToString("HH:mm:ss.fff"), _WeldEndTime.ToString("HH:mm:ss.fff"), _WeldingSpanTime.TotalMilliseconds, _WeldInterval.TotalSeconds));
if (_PLC.ReadBit((int)eBitInput.PLC_USE_WELD_JIG_1 + CompleteScannerList.JigNo - 1).data)
{
_PLC.WriteBit((int)eBitOutput.PC_WELD_COMPLETE_1 + CompleteScannerList.JigNo - 1, true);
Log.I(string.Format($"PC_WELD_COMPLETE_{CompleteScannerList.JigNo} -> true)"));
}
UpdateProductCount(context);
UpdateProductInfoForView();
SaveCellAPD();
}
//if (_SystemParameter.BypassModeLBAD == false) {
// if (_StreamLightLBAD.SendWeldingStop() == false) {
// Log.I(string.Format($"[LBAD Interface]SendWeldingStop null"));
// //return null;
// }
//}
UtilUnit.logUnit.SetLog(LogUnit.eLogType.PRODUCT, MethodBase.GetCurrentMethod().Name, "UPDATE_WELDING_TIME;" + _WeldingSpanTime.TotalMilliseconds);
UtilUnit.logUnit.SetLog(LogUnit.eLogType.PRODUCT, MethodBase.GetCurrentMethod().Name, "UPDATE_PRODUCT_COUNT;" + _WeldEndTime.ToString("yyyy-MM-dd HH:mm:ss"));
double encoder0_0, encoder1_0, encoder0_1, encoder1_1;
_Scanner.ReadEncoder(out encoder0_0, out encoder1_0, out encoder0_1, out encoder1_1, true);
double startEncoderCount = encoder0_0;
double endEncoderCount = encoder0_1;
double angularVelocity = (endEncoderCount - startEncoderCount) / elaspedTime; // 단위는 [degree/sec]
Log.I(string.Format("Encoder start : {0:F4}, end : {1:F4}, vel : {2:F2}", startEncoderCount, endEncoderCount, angularVelocity));
#endregion
#region 스캐너 리스트 Record 파일 기록
if (_Scanner.Config.UseRecordSignal)
{
String RecordFileName = _RecipeManager.ActivatedRecipe().Name + "_Jig#" + CompleteScannerList.JigNo.ToString();
string DataFilePath = ProjectUtil.GetDataLogSetting().GetFilePath_ScannerRecordLog(RecordFileName, true);
_Scanner.SaveRecord(DataFilePath);
}
#endregion
}
}
}
}
return SequenceAction.Ok();
}
public bool CheckCurrentEncoderAngle(double startAngle)
{
double encoderX, currentAngle;
_Scanner.GetEncoder(out encoderX, out currentAngle, true);
if (0 < startAngle && currentAngle < 0)
{
// Encoder 반전되는 순간이며, 이 때만 인터락 무시
}
else if (startAngle <= currentAngle)
{
if (currentAngle < startAngle + 45)// 다음 리스트 구간이 끝나기 전까지는 완료가 되어야 한다
{
Log.I(string.Format("Current encoder check OK, startAngle : {0}, currentAngle : {1})", startAngle, currentAngle));
return true;
}
else Log.I(string.Format("Current encoder check NG(Too late), startAngle : {0}, currentAngle : {1})", startAngle, currentAngle));
}
else Log.I(string.Format("Current encoder check NG(Too early), startAngle : {0}, currentAngle : {1})", startAngle, currentAngle));
return false;
}
private string ReadyScannerList(SequenceContext context, string id, ICollection<string> branches, SequenceActionResult param)
{
Status.SetWorkingPosition(eWorkingPosition.UPLOADING_WELD_LIST);
//_SelectedDrawObjectList = _ScannerCanvasUserCtrl.Model.Layers[0].Objects;
#region List 입력 시점의 엔코더 카운트 로그 기록
double encoderX, encoderY;
_Scanner.GetEncoder(out encoderX, out encoderY, true);
UtilUnit.logUnit.SetLog(LogUnit.eLogType.SYSTEM, MethodBase.GetCurrentMethod().Name, string.Format("Encoder X, Y, Offset, Y-X+Offset : {0}, {1}, {2}, {3}",
encoderX.ToString("F5"), encoderY.ToString("F5"), _RotaryEncoderOffset.ToString("F5"), (encoderY - encoderX + _RotaryEncoderOffset).ToString("F5")));
#endregion
// 스캐너 위치 초기화
_Scanner.Fly_Return(_Scanner.Config.MarkingOntheFlyParkingPositionX, _Scanner.Config.MarkingOntheFlyParkingPositionY);
#region List 입력(엔코더 조건 만족 대기)
_WeldingCount++;
double compensateEncoderReset = 0.015; // 엔코더 리셋 보상 각도 설정(70도/sec 기준 약 0.015도)
WaitForEncoderNextRotarySection(_WeldingCount, _RotaryJigCount, _RotaryEncoderOffset, compensateEncoderReset, out _WeldingStartAngle);
Log.I(string.Format("ScannerUnit.WaitForEncoderNextRotarySection : m_weldingCount({0}),m_abwRotaryEncoderOffset({1:F3}), compensateEncoderReset({2:F3}), overflowCount({3}), weldingStartAngle({4:F3})",
_WeldingCount, _RotaryEncoderOffset, compensateEncoderReset, _EncoderOverflowCount, _WeldingStartAngle));
#endregion
// 3개임으로 3으로 작성
#region List 입력(용접 좌표 입력)
if (_WeldingJigNo == _RotaryJigCount)
_WeldingJigNo = 1;
else
_WeldingJigNo++;
bool canExist; // 지그 용접 수행 여부 확인
if (UsePlcShotThemAll)
{
canExist = true;
Log.I("Settings - PLC : Shot Them All Mode");
}
else
canExist = GetRotaryCanExist(_WeldingJigNo);
Log.I("Can Exist : " + canExist.ToString() + ", JigNo " + _WeldingJigNo + " ,CountNo " + _WeldingCount + ", StartAngle(Y) : " + _WeldingStartAngle);
// 입력한 Scanner List를 완료대기열에 추가
//SetInputScannerList(_WeldingScannerListNo, DateTime.Now, _WeldingCount, _WeldingStartAngle, _WeldingJigNo, _RotaryJigCount, canExist);
//if (canExist) // Can이 존재할 경우만 리스트 안에 내용이 들어가며, 그렇지 않은 경우는 빈 리스트가 된다
//{
// #region 용접할 Objects 선택
// if (UsePlcPositionCompensation && _WeldingJigNo - 1 < _ScannerCanvasUserCtrl.Model.Layers.Length) {
// _SelectedDrawObjectList = _ScannerCanvasUserCtrl.Model.Layers[_WeldingJigNo - 1].Objects;
// Log.I(string.Format("Page 불러오기 : [{0}])", _WeldingJigNo - 1));
// } else {
// _SelectedDrawObjectList = _ScannerCanvasUserCtrl.Model.Layers[0].Objects;
// Log.I(string.Format("Page 불러오기 : [0])"));
// }
// #endregion
// // 여기서 어디로 가는지 설정 필요함
// return SEQ_SET_PARAMS_UPLOAD_WELDING_LIST_SEQ;
//}
//// 기존 소스는 UploadWeldingList 건너 뛰고 SEQ_EXECUTE_WELDING 으로 바로 감
//// SEQ_WAIT_WELDING_START 의 기능이 어떻게 되는 지 확인 후
//// 건너뛰어도 되면 SEQ_EXECUTE_WELDING 으로 변경 해도 됨
//return SEQ_WAIT_WELDING_START;
if (canExist)
{
#region 용접할 Objects 선택
if (_WeldingJigNo - 1 < _ScannerCanvasUserCtrl.Model.Layers.Length)
{
_SelectedDrawObjectList = _ScannerCanvasUserCtrl.Model.Layers[_WeldingJigNo - 1].Objects;
Log.I(string.Format("Page 불러오기 : [{0}])", _WeldingJigNo - 1));
}
else
{
_SelectedDrawObjectList = _ScannerCanvasUserCtrl.Model.Layers[0].Objects;
Log.I(string.Format("Page 불러오기 : [0])"));
}
#endregion
// 입력한 Scanner List를 완료대기열에 추가
// Won : GetProcessingWeldingData().WorkLotId 는 CellTrakcer로 부터 받은 상태의 LotId
// GetProcessingWeldingData().LotId 는 AutorunView에 표기할 용접이 완료 된 LotID
string LotId = Status.GetProcessingWeldingData().WorkLotId; // CellTracker로 부터 WorkLotID, WorkCellID 받는 구문 추가 후 해당 데이터로 입력 필요
string CellId = Status.GetProcessingWeldingData().WorkCellId;
SetInputScannerList(_WeldingScannerListNo, DateTime.Now, _WeldingCount, _WeldingStartAngle, _WeldingJigNo, _RotaryJigCount, canExist, LotId, CellId);
_RecipeNo = _RecipeManager.ActivatedRecipe().Id;
SetWeldingData();
}
else
{
return SEQ_EXECUTE_WELDING;
}
return SEQ_SET_PARAMS_UPLOAD_WELDING_LIST_SEQ;
#endregion
}
private ScannerParam GetSelectedDrawObjectData(IDrawObject DrawObj)
{
if (DrawObj is Line lineItem)
return WeldingRecipeManager.GetScannerParam(lineItem.ScannerParamNo);
else if (DrawObj is Arc arcItem)
return WeldingRecipeManager.GetScannerParam(arcItem.ScannerParamNo);
else if (DrawObj is Group groupItem)
return WeldingRecipeManager.GetScannerParam(groupItem.ScannerParamNo);
return null;
}
private void SetWeldingData()
{
ScannerParam laserParam = null;
laserParam = GetSelectedDrawObjectData(_SelectedDrawObjectList[0]);
if (laserParam != null)
{
// EDC 보내는 용도
Status.GetProcessingWeldingData().LaserPowerCore = laserParam.LaserPower1.ToString();
Status.GetProcessingWeldingData().MarkSpeed = laserParam.MarkSpeed.ToString();
Status.GetProcessingWeldingData().FocalLength = (_PLC.ReadDWord((int)eWordInput.PLC_WELDING_FOCAL_LENGTH).data / 1000f).ToString();
Status.GetProcessingWeldingData().WeldingJigNo = _WeldingJigNo.ToString();
}
}
public void WaitForEncoderNextRotarySection(int weldingCount, int rotaryJigCount, double rotaryAngleOffset, double encoderResetOffset, out double sectionStartAngle)
{
// 한 바퀴당 지그 숫자에 따른 변경
double encoderAllowedMinDegree = Int32.MinValue / _Scanner.Config.MarkingOnTheFlyEncoderResolutionRotate * 360.0;
double encoderAllowedMaxDegree = Int32.MaxValue / _Scanner.Config.MarkingOnTheFlyEncoderResolutionRotate * 360.0;
double anglePerOneJig = (double)(360 / (double)rotaryJigCount);
// 아래는 지그 당 각도가 30도라는 가정하의 수식임.
// 1.1. 시작 각도 = (현재 지그 번호 * 30도) -15도 - 초기화 엔코더 값 - 엔코더 리셋 보상값
// rotaryAngleOffset = x가 0도 이상 15도 미만일 때, weldingCount = 1부터 시작, sectionStartAngle = 15 - x에서 30씩 증가
// rotaryAngleOffset = x가 15도 이상 45도 미만일 때, weldingCount = 2부터 시작, sectionStartAngle = 30 - x에서 30씩 증가
// rotaryAngleOffset = x가 45도 이상 75도 미만일 때, weldingCount = 3부터 시작, sectionStartAngle = 30 - x에서 30씩 증가
// rotaryAngleOffset = x가 315도 이상 345도 미만일 때, weldingCount = 12부터 시작, sectionStartAngle = 30 - x에서 30씩 증가
// rotaryAngleOffset = x가 345도 이상 360도 미만일 때, weldingCount = 13부터 시작, sectionStartAngle = 30 - x에서 30씩 증가
sectionStartAngle = weldingCount * anglePerOneJig - (anglePerOneJig / 2) - rotaryAngleOffset - encoderResetOffset - _EncoderOverflowCount * (encoderAllowedMaxDegree - encoderAllowedMinDegree);
// 1.2. 계산된 시작각도가 이미 지나버렸으면 알람 발생 필요
// 1.3. Overflow가 나는 숫자라면, 보상할 것.
if (sectionStartAngle > encoderAllowedMaxDegree)
{
sectionStartAngle -= encoderAllowedMaxDegree - encoderAllowedMinDegree;
_EncoderOverflowCount++;
}
double sectionEndAngle = (encoderAllowedMaxDegree < sectionStartAngle + anglePerOneJig) ? encoderAllowedMaxDegree : sectionStartAngle + anglePerOneJig;
_Scanner.WaitForEncoderRotateRange(encoderAllowedMinDegree, encoderAllowedMaxDegree, sectionStartAngle, sectionEndAngle);
}
public bool GetRotaryCanExist(int jigNo)
{
#region 지그 16개 요청기록 로그 남기기, 빠져나간 캔에 대한 Complete Bit 초기화
string result = "";
for (int i = 1; i <= _RotaryJigCount; i++)
{
if (_PLC.ReadBit((int)eBitInput.PLC_USE_WELD_JIG_1 + i).data)
result += "1, ";
else
{
result += "0, ";
string outId = string.Format("PC_WELD_COMPLETE_{0}", i);
if (_PLC.ReadBit((int)eBitInput.PLC_USE_WELD_JIG_1 + i).data)
{
_PLC.WriteBit((int)eBitOutput.PC_WELD_COMPLETE_1 + i, false);
Log.I(string.Format($"PC_WELD_COMPLETE_{1 + i} -> FALSE)"));
}
}
}
//UtilUnit.logUnit.SetLog(LogUnit.eLogType.DEBUG, MethodBase.GetCurrentMethod().Name, string.Format("PLC -> PC 용접 Cmd : ({0})", result));
#endregion
if (jigNo <= _RotaryJigCount)
//return m_rscPlc.GetDIStatus(string.Format("PLC_USE_WELD_JIG_{0}", jigNo));
return _PLC.ReadBit((int)eBitInput.PLC_USE_WELD_JIG_1 + (jigNo - 1)).data;
else
return false;
}
private SequenceActionResult SetUploadWeldingList_SeqParams(SequenceContext context, string id, SequenceActionResult param)
{
//현재 시퀀스에서 LoadList를 해주기 때문에 Sub 시퀀스에 IncludeListStartEnd를 false로 넘겨줘야 함
SeqUploadWeldingList_InitParam seqParams = new SeqUploadWeldingList_InitParam()
{
NeedSetLaserTiming = _ModulationMode,
IncludeListStartEnd = false,
CellMeasureCenterOffsetX = _CellMeasureCenterOffsetX,
CellMeasureCenterOffsetY = _CellMeasureCenterOffsetY,
SelectedDrawObjectList = _SelectedDrawObjectList,
WeldingScannerListNo = _WeldingScannerListNo,
Rotation_Degree = 11.25,
};
return SequenceAction.Ok(seqParams);
}
private SequenceActionResult GetUploadWeldingList_SeqResult(SequenceContext context, string id, SequenceActionResult param)
{
var resultOutParam = param.Param as SeqUploadWeldingList_OutParam;
if (resultOutParam.Success == false)
{
//AlarmManager.Alarm(AlarmCode.ALARM_SEQUENCE_UploadWeldingList_ResultFailed);
return SequenceAction.ForceStopByAlarm(AlarmCode.ALARM_SEQUENCE_UploadWeldingList_ResultFailed);
//return null;
}
return SequenceAction.Ok();
}
private SequenceActionResult SetReceiveCellInfo_SeqParams(SequenceContext context, string id, SequenceActionResult param)
{
SeqReceiveCellInfo_InitParam seqParams = new SeqReceiveCellInfo_InitParam()
{
};
return SequenceAction.Ok(seqParams);
}
private SequenceActionResult GetReceiveCellInfo_SeqResult(SequenceContext context, string id, SequenceActionResult param)
{
var resultOutParam = param.Param as SeqReceiveCellInfo_OutParam;
if (resultOutParam.Success == false)
{
return null;
}
return SequenceAction.Ok();
}
private SequenceActionResult ExecuteWelding(SequenceContext context, string id, SequenceActionResult param)
{
Status.SetWorkingPosition(eWorkingPosition.EXECUTING_WELD);
// MOTF Welding
// List 닫기
_Scanner.SetEndList();
#region List 실행(처음엔 ExecuteList, 다음부터 AutoChangeList, 이후 대상 리스트 교체 (1 <-> 2))
if (isTheFirstListExecute)
{
isTheFirstListExecute = false;
_Scanner.ExecuteList(_WeldingScannerListNo);
Log.I(string.Format($"START Welding : ExecuteList_{_WeldingScannerListNo}"));
}
else
{
_Scanner.AutoChange();
Log.I(string.Format($"Next upload list : uploadList_{_WeldingScannerListNo}"));
}
_WeldingScannerListNo = (_WeldingScannerListNo != eListNo.LIST1) ? eListNo.LIST1 : eListNo.LIST2;
#endregion
return SequenceAction.Ok();
}
private SequenceActionResult RequestUnloadCell(SequenceContext context, string id, SequenceActionResult param)
{
Status.SetWorkingPosition(eWorkingPosition.UNLOADING_CELL);
return SequenceAction.Ok();
}
private SequenceActionResult EncoderMonitor(SequenceContext context, string id, SequenceActionResult param)
{
int EncoderLogCount = 0;
double send_time_offset = 0.1;
string LotID = "", CellID = "";
while (!context.Stopped)
{
double encoderX, currentAngle;
_Scanner.GetEncoder(out encoderX, out currentAngle, true);
double CurrentPosPLC = GetRotaryCurrentPosition();
bool WeldingInPosition = encoderX > _Scanner.Config.MarkingRangeMinRotate + 11.25 - send_time_offset - 0.1 && encoderX < _Scanner.Config.MarkingRangeMinRotate + 11.25 - send_time_offset + 0.1;
if (WeldingInPosition)
{
if (InputScannerList[(int)_WeldingScannerListNo - 1].CanExist)
{
Log.I($"Fork Before Min Rotate Encoder X : ({encoderX}), Encoder Y : ({currentAngle}), PLC Rotary : ({CurrentPosPLC}), List {_WeldingScannerListNo}, JigNo : ({InputScannerList[(int)_WeldingScannerListNo - 1].JigNo})");
if (!_SystemParameter.BypassModeLBAD)
{
if (InputScannerList[(int)_WeldingScannerListNo - 1].CheckSendCellinfo == false)
{
LotID = InputScannerList[(int)_WeldingScannerListNo - 1].LotId;
CellID = InputScannerList[(int)_WeldingScannerListNo - 1].CellId;
if (currentAngle > InputScannerList[(int)_WeldingScannerListNo - 1].StartAngle)
{
InputScannerList[(int)_WeldingScannerListNo - 1].CheckSendCellinfo = _StreamLightLBAD.SendCellInfo(LotID, CellID, _RecipeNo, _ModelNo, InputScannerList[(int)_WeldingScannerListNo - 1].JigNo);
if (InputScannerList[(int)_WeldingScannerListNo - 1].CheckSendCellinfo == false)
Log.I($"[LBAD Interface]SendCellInfo null, LotID [{LotID}], CellID [{CellID}], JigNo [{InputScannerList[(int)_WeldingScannerListNo - 1].JigNo}]");
else
Log.I($"[StreamLight]SendCellInfo LotID [{LotID}], CellID [{CellID}], JigNo [{InputScannerList[(int)_WeldingScannerListNo - 1].JigNo}]");
}
}
}
}
}
if (_IO._iOUnit.ReadDiBit(Convert.ToInt32(eADIAddress.LaserOn)))
{
if (InputScannerList[(int)_WeldingScannerListNo - 1].WeldStartTime == DateTime.MinValue && InputScannerList[(int)_WeldingScannerListNo - 1].CanExist)
{
InputScannerList[(int)_WeldingScannerListNo - 1].WeldStartTime = DateTime.Now;
InputScannerList[(int)_WeldingScannerListNo - 1].WeldComplete = true;
EncoderLogCount = 0;
Log.I($"Laser On, Welding Complete. JigNo : ({InputScannerList[(int)_WeldingScannerListNo - 1].JigNo})");
}
if (EncoderLogCount == 0)
{
Log.I($"Fork Laser On Encoder X : ({encoderX}), Encoder Y : ({currentAngle}), PLC Rotary : ({CurrentPosPLC}), List {_WeldingScannerListNo}, JigNo : ({InputScannerList[(int)_WeldingScannerListNo - 1].JigNo})");
}
EncoderLogCount = (EncoderLogCount + 1) % 7;
}
for (int i = 0; i < _RotaryJigCount; i++)
{
if (_PLC.ReadBit((int)eBitInput.PLC_USE_WELD_JIG_1 + i).data == false)
{
_PLC.WriteBit((int)eBitOutput.PC_WELD_COMPLETE_1 + i, false);
}
}
_PLC.WriteDWord((int)eWordOutput.PC_CURRENT_POS, (int)((currentAngle + _RotaryEncoderOffset) % 360 * 100000f));
Thread.Sleep(1); // 부하 방지
}
return SequenceAction.Ok();
}
private void UpdateProductCount(SequenceContext context)
{
if (_SystemParameter.LastResetTime < DateTime.Now.Date)
{
_SystemParameter.LastResetTime = DateTime.Now.Date;
Log.I($"Today Count Reset. {_SystemParameter.TodayProductCount} -> 0");
_SystemParameter.TodayProductCount = 0;
}
_TodayProduct = _SystemParameter.TodayProductCount;
_TotalProduct = _SystemParameter.TotalProductCount;
if (_TodayProduct < uint.MaxValue)
{
_TodayProduct++;
}
if (_TotalProduct < uint.MaxValue)
{
_TotalProduct++;
}
_SystemParameter.TodayProductCount = _TodayProduct;
_SystemParameter.TotalProductCount = _TotalProduct;
}
private void UpdateProductInfoForView()
{
Status.GetProcessingWeldingData().TotalProduct = _TotalProduct;
Status.GetProcessingWeldingData().TodayProduct = _TodayProduct;
Status.GetProcessingWeldingData().AutoRunStartTime = _AutoRunStartTime;
Status.GetProcessingWeldingData().WeldingStartTime = _WeldingStartTime;
Status.GetProcessingWeldingData().WeldingEndTime = _WeldEndTime;
Status.GetProcessingWeldingData().WeldingSpanTimeMilliseconds = _WeldingSpanTime.TotalMilliseconds.ToString();
// Status.GetProcessingWeldingData().LotId 는 Autorun View에 표기할 용접이 완료 된 LotId 이므로 WorkLotID 와의 구분 확인
Status.GetProcessingWeldingData().LotId = _LotId;
Status.GetProcessingWeldingData().CellId = _CellId;
Status.GetProcessingWeldingData().RecipeNo = _RecipeNo;
Status.GetProcessingWeldingData().LaserPowerByLBAD = _LaserPowerByLBAD.ToString();
Status.GetProcessingWeldingData().WeldingJigNo = _CompletedJigNo.ToString();
}
private SequenceActionResult SetReportCellResult_SeqParams(SequenceContext context, string id, SequenceActionResult param)
{
Status.SetWorkingPosition(eWorkingPosition.REPORTING_RESULT);
SeqReportCellResult_InitParam seqParams = new SeqReportCellResult_InitParam()
{
EDC_Interface = new EDC(),
};
return SequenceAction.Ok(seqParams);
}
private SequenceActionResult GetReportCellResult_SeqResult(SequenceContext context, string id, SequenceActionResult param)
{
var resultOutParam = param.Param as SeqReportCellResult_OutParam;
if (resultOutParam.Success == false)
{
return null;
}
return SequenceAction.Ok();
}
private static string CheckCycleStop(SequenceContext context, string id, ICollection<string> branches, SequenceActionResult param)
{
Status.SetWorkingPosition(eWorkingPosition.CHECKING_CYCLE);
// TODO: 확인 필요, CybleStop 에 대한 내용, cycle stop 여부 가져오기
//bCycleStop = GetCycleStopRequest();
// TODO: 한번만 돌도록 설정함, PLC 로 받으면 좋음.
//Jin : cycleStop 명령을 용접 프로그램에서 할 경우가 현재는 없음..
// CheckCycleStop 노드와 Complete 노드 사이 다른 노드가 필요하다면 해당 노드를 CheckCycleStop 노드 위로 올리자
bool cycleStop = false;
if (cycleStop)
{
return SEQ_SAVE_RESULT_DATA;
}
else
{
return SEQ_CHECK_LOAD_COMPLETE;
}
}
// END ALL
#endregion
private static string CheckCanWelded(SequenceContext context, string id, ICollection<string> branches, SequenceActionResult param)
{
if (isWeled)
return SEQ_SET_PARAMS_REPORT_CELL_RESULT_SEQ;
else
return SEQ_CHECK_CYCLE_STOP;
}
private void SaveCellAPD()
{
if (Status.GetProcessingWeldingData().APD.Count > 0)
{
string directoryPath = "D:\\ILSOSConfig\\APD_History";
string fileName = DateTime.Now.ToString("HH") + "_CellAPD";
string fullPath = Path.Combine(directoryPath, Status.GetProcessingWeldingData().APD.First().Date.ToString("yyyy-MM-dd"), fileName);
Status.GetProcessingWeldingData().APD.CreateFiles(fullPath);
}
}
private SequenceActionResult SaveResultData(SequenceContext context, string id, SequenceActionResult param)
{
context.PutValue(ContextKey.KEY_SEQUENCE_RESULT, true);
return SequenceAction.Ok();
}
private SequenceActionResult WriteCompletionPLCBit(SequenceContext context, string id, SequenceActionResult param)
{
// 완료 비트 write 하는 Node 추가 필요. format 유지, ReceiveCellInfo 없음
Log.D("AutoRun Sequence WriteCompletionPLCBit");
return SequenceAction.Ok();
}
private SequenceActionResult InitConditionError(SequenceContext context, string id, SequenceActionResult param)
{
context.TryGetValue(ContextKey.KEY_SEQUENCE_ERROR_CODE, out int InitializeCode);
switch (InitializeCode)
{
case (int)InitErrorList.PLC_AUTORUN_BIT_OFF:
Log.D("AutoRun Sequence InitConditionError : PLC_AUTORUN_OFF");
return SequenceAction.ForceStopByAlarm(AlarmCode.ALARM_SEQUENCE_AutoRun_CheckInitCondition_PLC_AUTORUN_OFF);
case (int)InitErrorList.LBAD_SUB_ACTIVATE_FAILED:
Log.D("AutoRun Sequence InitConditionError : LBAD_SUB_ERR");
return SequenceAction.ForceStopByAlarm(AlarmCode.ALARM_SEQUENCE_AutoRun_CheckInitCondition_LBAD_SUB_ERR);
case (int)InitErrorList.LBAD_CLIENT_ACTIVATE_FAILED:
Log.D("AutoRun Sequence InitConditionError : LBAD_CLIENT_ERR");
return SequenceAction.ForceStopByAlarm(AlarmCode.ALARM_SEQUENCE_AutoRun_CheckInitCondition_LBAD_CLIENT_ERR);
case (int)InitErrorList.LASER_INIT_ERROR:
Log.D("AutoRun Sequence InitConditionError : LASER_ERR");
return SequenceAction.ForceStopByAlarm(AlarmCode.ALARM_SEQUENCE_AutoRun_CheckInitCondition_LASER_ERR);
case (int)InitErrorList.MOTF_OFF:
Log.D("AutoRun Sequence InitConditionError : MOTF_OFF");
return SequenceAction.ForceStopByAlarm(AlarmCode.ALARM_SEQUENCE_AutoRun_CheckInitCondition_MOTF_OFF);
case (int)InitErrorList.PLC_ALARM:
Log.D("AutoRun Sequence InitConditionError : PLC_ALARM");
return null;
default:
Log.D("AutoRun Sequence InitConditionError");
return SequenceAction.ForceStopByAlarm(AlarmCode.ALARM_SEQUENCE_AutoRun_CheckInitCondition);
}
}
private SequenceActionResult Complete(SequenceContext context, string id, SequenceActionResult param)
{
RestoreDeviceStatus();
context.Settings.Save(CommonSettingIds.SystemParameter, _SystemParameter, "SeqAutoRunCCWH52A");
context.TryGetValue(ContextKey.KEY_SEQUENCE_RESULT, out bool seqResult);
SeqAutoRunCCWH52A_OutParam result = new SeqAutoRunCCWH52A_OutParam() { Success = seqResult };
if (seqResult == false)
{
//AlarmManager.Alarm(AlarmCode.ALARM_SEQUENCE_AutoRun_ResultFailed);
}
Log.D("AutoRun Sequence Complete");
Status.SetWorkingPosition(eWorkingPosition.DONE);
return SequenceAction.Ok(result);
}
private bool RestoreDeviceStatus()
{
//PLC All BIT OFF
for (int i = 0; i < _RotaryJigCount; i++)
{
_PLC.WriteBit((int)eBitOutput.PC_WELD_COMPLETE_1 + i, false);
}
_PLC.WriteBit((int)eBitOutput.PC_AUTO_STATUS, false);
//_PLC.WriteBit((int)eBitOutput.PC_RECIPE_PARAM_UPLOAD_COMPLETE, false);
Log.I(string.Format("[PLCInterface]PC All Bit Off"));
//LBAD Ready Off
//_LBAD.SetReadybyAuto(false);
if (_SystemParameter.BypassModeLBAD == false)
{
if (_StreamLightLBAD.SendReadyStatus(eRequestData.Ready_Off) == false)
{
Log.I(string.Format($"[LBAD Interface]CheckReadyStatus null"));
}
}
//Laser Off
_Laser.LaserOff();
//List 실행 종료
_Scanner.StopExecution();
//Anlog 출력 0으로 변경, efunctiontype을 command로 변경해주면 list가 아니라 직접 변경됨
_Scanner.WriteDA((uint)eAnalogPortOut.DA1, 0, eFunctionType.COMMAND);
_Scanner.WriteDA((uint)eAnalogPortOut.DA2, 0, eFunctionType.COMMAND);
//Scanner 원점 복귀
_Scanner.JumpAbs(0, 0, eFunctionType.COMMAND);
//Vision Correctiong 파일 변경
_Scanner.SelectCorrectionTable(1);
//Recipe를 기존에 Manual에서 작업하던 화면으로 rollback
WeldingRecipeManager.RollbackRecipe();
return true;
}
private void OnForceError(SequenceContext context, string arg2)
{
context.Settings.Save(CommonSettingIds.SystemParameter, _SystemParameter, "SeqAutoRunCCWH52A");
OnSeqActionStop();
Log.I("SequenceAction Ok : OnForceError");
}
private void OnStopped(SequenceContext context)
{
context.Settings.Save(CommonSettingIds.SystemParameter, _SystemParameter, "SeqAutoRunCCWH52A");
OnSeqActionStop();
Log.I("SequenceAction Ok : OnStopped");
}
private void OnSeqActionStop()
{
Status.EquipmentMode = eEquipmentMode.MANUAL;
//PLC All BIT OFF
for (int i = 0; i < _RotaryJigCount; i++)
{
_PLC.WriteBit((int)eBitOutput.PC_WELD_COMPLETE_1 + i, false);
}
_PLC.WriteBit((int)eBitOutput.PC_AUTO_STATUS, false);
//_PLC.WriteBit((int)eBitOutput.PC_RECIPE_PARAM_UPLOAD_COMPLETE, false);
Log.I(string.Format("[PLCInterface]PC All Bit Off"));
//LBAD Ready Off
//_LBAD.SetReadybyAuto(false);
if (_SystemParameter.BypassModeLBAD == false)
{
if (_StreamLightLBAD.SendReadyStatus(eRequestData.Ready_Off) == false)
{
Log.I(string.Format($"[LBAD Interface]CheckReadyStatus null"));
}
}
//Laser Off
_Laser.LaserOff();
//List 실행 종료
_Scanner.StopExecution();
//Anlog 출력 0으로 변경, efunctiontype을 command로 변경해주면 list가 아니라 직접 변경됨
_Scanner.WriteDA((uint)eAnalogPortOut.DA1, 0, eFunctionType.COMMAND);
_Scanner.WriteDA((uint)eAnalogPortOut.DA2, 0, eFunctionType.COMMAND);
//Scanner 원점 복귀
_Scanner.JumpAbs(0, 0, eFunctionType.COMMAND);
//Vision Correctiong 파일 변경
_Scanner.SelectCorrectionTable(1);
//Recipe를 기존에 Manual에서 작업하던 화면으로 rollback
WeldingRecipeManager.RollbackRecipe();
}
}
// For CSV 저장용
public class CenterPositionData : NotifyPropertyChangedBase
{
private double _CenterX;
public double CenterX { get => _CenterX; set => SetProperty(ref _CenterX, value); }
private double _CenterY;
public double CenterY { get => _CenterY; set => SetProperty(ref _CenterY, value); }
}
public class SeqAutoRunCCWH52A_InitParam : InitParam
{
public ScoutSeqParams ScoutSeqParams { get; set; }
public bool UseStream { get; set; }
}
public class SeqAutoRunCCWH52A_OutParam : OutParam
{
}
}